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Hexcel Featured Products

Hexcel is a leading advanced composites company — delivering high-performance prepregs, resins, adhesives and fabrics that enable the next generation of aerospace structures.

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Hexcel Advanced Composites

US-Approved Distributor

Coast-Line is proud to support Hexcel’s complete range of aerospace-grade composite materials — including prepregs, resins, adhesives and woven fabrics/reinforcements. We are here to assist US customers with samples, urgent requests, and safety stock inventory management.

Product Range

Aerospace Product Range

Hexcel’s material systems are engineered for the most demanding aerospace environments — combining lightweight construction with exceptional mechanical performance across a broad processing temperature range.

Hexcel prepregs and resin systems deliver consistent fiber-to-resin ratios and superior out-of-autoclave properties, enabling manufacturers to achieve tighter tolerances with reduced cycle times.

Product Category Key Grades / Types Typical Applications Process Method
Prepregs HexPly® M21, M77, 8552 Primary aerospace structures, fairings, control surfaces Autoclave / OOA
Woven Reinforcements HexForce® carbon, fiberglass & aramid woven fabrics Secondary structures, dry preforms, filament winding Infusion / wet layup
Resins & RTM Systems HexFlow® RTM6, RTM601, VRM-22, 1078-1 Resin transfer moulding, infusion, injection RTM / VARTM
Structural Adhesives HexBond® 312, 319, 609 Bonding composite assemblies, metal-to-composite joints Film adhesive / paste

Hexcel Primetex® Lightweight Gap-Free Fabrics

PrimeTex® is a carbon fiber weaving technology in which the fibers are spread in both the warp and weft directions to produce a uniform weave and gap-free finish. The spreading process increases the closure factor in the fabric by 5-8% compared to conventional weaving processes (depending on the carbon tow and FAW). Laminates made with PrimeTex® have reduced porosity, resulting in higher mechanical performance.

When used in sandwich structures the thin PrimeTex® skins are highly resistant to water ingress. PrimeTex® Very Light Weight 98 g/m² is the lightest 3K gap-free fabric ever produced, permitting the cost-effective use of very light plies in composite lay-ups. PrimeTex® Very Light Weight is also 12% thinner than conventional 1K carbon fabrics, resulting in lighter structures making it ideal for surface plies, sandwich construction, structural parts or any other composite components requiring extreme lightness.

STRUCTURAL BONDING SOLUTIONS

HexBond™: Advanced Adhesive Systems

HexBond™ offers a comprehensive range of structural adhesives engineered for joining composite, metallic, and honeycomb structures across aerospace and industrial applications. The portfolio includes film and foaming adhesives, primers, liquid shims, and paste adhesives, providing practical solutions for bonding, filling, potting, repair, and structural assembly.

Available in epoxy and high-temperature bismaleimide formulations, HexBond™ products support applications ranging from aircraft primary structures and interiors to automotive, marine, rail, sports equipment and wind energy. Selected systems provide service temperatures from approximately -55°C to 230°C, with multiple cure cycles and packaging formats available to suit different production requirements.

High-performance bonding solutions developed for strength, durability, and efficient manufacturing. 

Film Adhesive
Hexcel · HexBond®
HexBond® Film Adhesives
Epoxy and BMI structural adhesives supplied in film form, curing under heat and pressure — typically at 120°C or 180°C. Ideal for metal-to-metal and composite bonding and for manufacturing honeycomb sandwich structures. HexBond® 312/5 is preferred for short cure cycles at 120°C where high shear resistance is required on metal bonds; HexBond® ST1480 offers higher service temperature with outstanding toughness and peel performance for composite secondary bonding and co-bonding; HexBond® ST1035 offers a broad cure window from 10 hours at 90°C up to 45 minutes at 135°C for processing flexibility. Continuous service temperatures range from −55°C to 240°C (−67°F to 464°F).
Metal & Composite Bonding −67°F to 464°F Service 120°C / 180°C Cure Freeze Storage
Grade Selection
HexBond® 312/5Short cure @ 120°C, metal bonding
HexBond® ST1480High service temp, composite bonding
HexBond® ST1035Broad cure window, 90–135°C
Service Range−55°C to 240°C (−67°F to 464°F)
Cure MethodHeat + pressure
Foaming Adhesive
Hexcel · HexBond®
HexBond® Foaming Adhesive Films
Expandable adhesive films designed to fill gaps and bond irregular surfaces during cure — widely used for honeycomb core splicing and sandwich structures. Lightweight construction with strong mechanical adhesion to metals, composites, and honeycomb cores. Compatible with standard aerospace cure temperatures (typically 120°C or 180°C). 200 Series and ST1150 grades available; store at or below −18°C to maintain shelf life.
Expandable Formulation Honeycomb Splicing Freeze Storage −18°C
Paste Adhesive
Hexcel · HexBond®
HexBond® Paste Adhesives
Two-component epoxy and BMI bulk resin systems supplied in kits or cartridges — cartridges eliminate hand mixing for targeted, controlled dispense. Ideal for complex geometries, shimming, MRO, potting, edging, and bonding brackets or inserts where film adhesives can't conform. Low- to high-viscosity options with good tolerance to substrate type and surface preparation. Room-temperature or elevated cure. Service temperatures up to 230°C (446°F) for epoxy systems, higher for BMI grades.
Complex Geometries Cartridge or Kit Up to 230°C / 446°F
Primer
Hexcel · HexBond®
HexBond® Primers
Solvent-based coatings applied to pretreated metal substrates before adhesive bonding. Act as adhesion promoters and corrosion protection layers, ensuring strong and durable bonds when used with the corresponding HexBond® film adhesive. All HexBond® primers are free from chromium compounds. Compatible with aluminum, titanium, and other metallic adherends, with superior wetting behavior even under sub-ambient conditions.

Chromium-Free Corrosion Protection Matched to HexBond® Films

Ultra High Performance Glass Products

HT fabrics are engineered to match widely used aerospace E-glass and 3K carbon fabric styles, offering comparable weight, weave, flexibility, and handling characteristics. Fabrics such as 6781HT and 66281HT provide enhanced impact resistance and tensile strength compared with standard S-2 Glass® fiber, while offering a cost advantage over carbon.

Their organic sizing eliminates the heat-cleaning process required for traditional starch-oil-sized fabrics, helping preserve fiber strength. HT fabrics are compatible with a broad range of high-temperature resin systems, including Epoxy, BMI, Phenolic, Cyanate Ester, Thermoplastics, Polyamide, Polyimide, PEI, PEEK, PAI, LCP, and other advanced composite matrices.

Mechanical Performance

Industry-leading tensile, compression, and interlaminar shear strength across a wide temperature range — from cryogenic to elevated service temperatures.

Process Versatility

Compatible with autoclave, out-of-autoclave (OOA), resin transfer moulding (RTM), and infusion processes — adapting to your existing manufacturing workflow.

Long Out-Life

Extended prepreg out-life (up to 30 days at ambient) reduces scrap and scheduling pressure during complex layup operations.

Consistent Quality

Tightly controlled resin content and areal weight ensure batch-to-batch repeatability — critical for certified aerospace production programs.

Damage Tolerance

Toughened resin systems with exceptional CAI (compression after impact) values, supporting damage-tolerant design philosophies.

Aerospace Qualified

Materials qualified to major aerospace primes and OEM specifications. Flight-proven across commercial aviation, defense, and space programs.

Where It's Used

Aerospace Applications

Hexcel material systems are specified across primary and secondary structures for commercial aviation, defense platforms, and space launch vehicles.

Wing Skins & Spars

HexPly® prepregs used in primary wing structures for commercial and business aircraft, delivering high stiffness-to-weight ratios with excellent fatigue resistance.

Fuselage Panels

Toughened prepreg systems qualified for fuselage skin panels and frame structures, meeting damage tolerance requirements for primary structure certification.

Engine Nacelles & Cowlings

High-temperature prepreg systems for engine inlet lips, fan cowls, and thrust reversers, with outstanding resistance to jet fuel and hydraulic fluids.

Control Surfaces

Ailerons, elevators, rudders, and spoilers manufactured from Hexcel prepregs and adhesives — combining light weight with the stiffness needed for aerodynamic precision.

Space & Launch Structures

Prepregs materials used in satellite structures, launch vehicle fairings, and payload adapters — where minimal mass and maximum reliability are non-negotiable.

Main Advantages

Hexcel is a global leader in advanced composites — with manufacturing facilities across the US, Europe, and Asia, and decades of qualification history with the world’s leading aerospace OEMs.

Process Friendly

  • Processable on standard autoclave and OOA equipment
  • Extended out-life reduces scheduling and scrap risk
  • Compatible with film, paste, and spray adhesive application
  • Fabrics readily handled with standard cutting and kitting tools

Custom Materials

  • Custom prepreg areal weights and resin contents available
  • Resin systems tailored to specific cure cycle requirements
  • Slit tape and multiaxial fabrics supplied to specification

Proven Technology

  • Qualified on major aerospace OEM and defense platforms
  • Flight-proven across commercial, military, and space programs
  • Extensive OEM and prime contractor approvals worldwide
  • Decades of production history and in-service data

Need Materials? Let’s Talk.

Whether you’re sourcing a single material or stocking up for an entire program, our team is ready to help. We respond fast, and ship even faster.